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Compressed Air Systems

With the association of M/s. Elliott Turbomachinery Co., USA in the past and now with M/s. FS-Elliott Co. LLC, USA, the group has developed from being a sales representative for centrifugal compressors to being suppliers of complete systems. 

The system packaging includes the following :

A study into the air requirements of the customer to assist in optimising the compressor selection. This includes understanding the manufacturing process of the customers and estimating the total air requirement, the exact location at which the air is required to arrive at the pressure drop, etc.

This includes the following activities -

  • Final selection of the compressor for onward transmission to our Principal for manufacture.
  • The entire system design is carried out which includes the design of the accessories for the suction side of the compressor to the discharge side to ensure that the customer gets the desired air for their process i.e. developing the Process & Instrumentation Diagram for the project.
  • Reading the customer specifications and translating them into the individual component specifications for procurement of bought outs.
  • Based on the plot plan furnished by the customer, develop the plant layout, equipment general arrangement diagram, foundation drawing.
  • Based on the equipment layout, draw up the piping general arrangement and piping isometrics.
  • Thermal & mechanical design of the aftercooler & preparation of the fabrication drawings.
  • Sizing & mechanical design of the moisture separator including demister design & preparation of the fabrication drawings.
  • Sizing of the inlet air filter / after filter and preparation of the fabrication drawings
  • Design of the sub-systems such as the air dryer systems including skid design & general arrangement / assembly drawings.
  • Electrical / Instrumentation design for the control scheme (apart from the standard FS-Elliott control system)

Manufacture

The group has in-house capabilities to manufacture and supply the accessories for the compressed air system such as air filter housing, suction piping, discharge / bypass piping, cooling water headers/piping, aftercooler, moisture separator, after filter, air dryers, air receiver, etc.

Packaging

In addition to the manufactured components, the project department in conjunction with the design department procure the accessories required such as pressure/temperature gauges, expansion bellow, silencer, valves, indicators, transmitters/switches, safety valves, etc.

The complete system is then packaged and if called for in the contract, tested at our Mangalore factory, prior to despatch to site.